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How to Improve the Productivity and Efficiency of CNC
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> Changfei Tech News <

Changfei
November 8, 2024

How to Improve the Productivity and Efficiency of CNC

With the change of the development process environment, today's CNC machining technology has been continuously improved. We are no longer what we used to be at the very beginning. The new era has presented us with new challenges. To meet these challenges, we need to continuously improve our cognition, our abilities, our methods, and our actions.

The Importance of Product Processing Technology

The internal structure processing technology of a product is inseparable from the processing cost. The processing technology adopted for each product directly determines the production cost, and the processing efficiency and production capacity are also affected by it. From the perspective of product design, the manufacturing threshold of processing technology can be fundamentally reduced. On this basis, the processing cost can be reduced to a certain extent, and the machining CT time of CNC machine tools can be shortened, and the machining quality and efficiency can be improved. The CNC machining capacity can be greatly enhanced.

Tool Life Management and Control in CNC Machining

he tool life management and control of the CNC system are determined by calculating the number of tool processing times or using the processing time. Therefore, when the tool life reaches the processing times or time specified by the system's expected rules, the CNC automatically stops operating. If the manual supervision is not in place or the tool cannot be stopped and replaced as expected, the CNC machining process will be affected by it. Therefore, tool life is a key factor affecting CNC productivity. Especially when there are too many CNC machining processes for a certain workpiece, the processing volume is cumbersome, and the processing dimension accuracy requirements are relatively strict, more tools will be used. At this time, the CNC tool magazine automatically changes tools and the tool - setting actions are more frequent, and the tool wear is relatively large, resulting in more frequent manual tool changing and machine adjustment. Therefore, tool wear is an important indicator affecting the normal production rhythm and productivity of CNC. Through technical measures to improve the process and increase the comprehensive life of the tool, not only can the cost of the tool be saved, but more importantly, the downtime of the CNC spindle can be reduced, thereby improving the efficiency of CNC machining, and enhancing the product quality and productivity.

CNC Optimization Program and Process Parameters

During the confirmation of the product processing process, fully consider all the functions of the CNC machine tools to shorten the machining path, reduce the number of tool paths and tool changes, etc., so as to ensure the improvement of the machining productivity. By selecting reasonable and appropriate cutting parameters, fully exert the cutting performance of the tool, optimize various processing process parameters of the CNC, ensure high - speed machining of the spindle, reduce the CT time of part machining, and ultimately improve the processing efficiency of the product and enhance the production quality.

Improvement of CNC Machining Process

When writing the CNC machining process, not only should the feasibility of machining be mainly considered, but also the negative impact of the machining process on the machining efficiency should be emphasized. The way to effectively shorten the CNC machining CT time and increase productivity can be achieved by arranging a reasonable machining process sequence and reducing the number of tool changes.

Strict Control of the Production Site

Formulating and strictly implementing the production operation SOP is an indispensable part of the CNC machining production process. Reasonably standardize the manual operation behavior, reduce the negative emotions of employees and the waste of unnecessary time efficiency. Formulate incentive policies to improve the work enthusiasm of technicians, so as to achieve the purpose of increasing productivity and product processing quality.

Troubleshooting of CNC Machining Abnormalities

The inspection work needs to be comprehensive. For example, check the usage of electrical parts such as cylinders, solenoid valves, and motors of equipment and fixtures in the oil environment. Surveying these parts before operation can effectively avoid the situation of forced stop of the CNC spindle production, so that the utilization rate of the spindle can be well improved.

Machine iteration comes at a high cost. In addition, we can also use other methods to obtain high returns at a very low cost.

High - quality management of CNC machining production should be given top priority. The above six points can effectively improve the production performance and productivity of machine tools.

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