Process Analysis of cnc machining partsby CNC Swiss-Type Lathe

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Aluminum alloy cast iron steel automobile piston

Automotive pistons are key components in internal combustion engines, and their performance directly affects the power, fuel economy, environmental performance, and other aspects of the vehicle. The following is a detailed introduction to automotive piston products:

  • Structure: Automotive pistons are usually made of aluminum alloy or steel and have a cylindrical shape. Its structure can be divided into top, head, and skirt. The top is the main part that makes up the combustion chamber, with various shapes such as flat top, concave top, convex top, etc., to adapt to different combustion chamber forms and engine requirements. The spark plug at the head is connected to the cylinder head, while the bottom is tightly attached to the cylinder wall.
  • Function: The main function of the piston is to convert the high-pressure gas pressure generated by fuel combustion into mechanical motion. Moving up and down in the cylinder, the car wheels are driven to rotate through the connecting rod and crankshaft mechanism. At the same time, the piston is also responsible for introducing the mixture of fuel and air into the combustion chamber and withstanding the effects of high-temperature and high-pressure gases during the combustion process.

Machining Precision:

Because the dimensional accuracy of the piston directly affects the performance and reliability of the engine. The dimensional tolerance requirements for pistons are extremely strict, generally within 0.01 mm. Even for some high-precision pistons, the tolerance is required to be within 0.005 mm. The accuracies of roundness, cylindricity, and straightness of the piston are also of great importance, ensuring the smooth movement and sealing of the piston in the cylinder. The requirements for mutual positional accuracy are also very high, ensuring the accuracy and reliability of the piston during assembly and use.

Machining Process:

Select an appropriate piston material, such as aluminum alloy, cast iron, etc. The material needs to undergo strict inspection and testing to ensure that its quality meets the standard. Conduct mechanical processing, including processes such as turning, milling, drilling, and grinding. These high-precision processing equipment and processes ensure the dimensional accuracy and shape accuracy of the piston. When necessary, heat treatment and surface treatment are carried out to improve its mechanical properties, wear resistance, surface quality and wear resistance.

Product Application:

Automobile pistons play an important role in automobile components. They bear gas pressure, transmit power, and form the combustion chamber. Piston rings also play the role of scraping oil and distributing oil, maintaining the lubrication and cleanliness of the cylinder wall and piston surface.

Elevate your manufacturing process with our specialized CNC machining service

Our cutting-edge technology and skilled team ensure that you receive high-quality components with exceptional strength and impact resistance.

 Ideal for various applications, our UHMWPE parts combine performance with precision. Let us partner with you to push boundaries and innovate. Contact us to learn more about our capabilities and how we can support your business!

Our Team have focused on machining industry for 20 years,Production and sales of precision machinery parts,We have strong machinery manufacturing capacity, strong inspection equipment,mostof the parts were used for automotive.

The machines can meet your strict customized requirements for the machining tolerance , product quality and delivery time, with the brand of Tomos, Star Citizen. We have strong machinery parts manufacturing capacity, strong inspection equipment, most of the parts were used forautomotive,with the certification of lATF 16949. We provide a wide range of material options, the metal bars is our usual option, such as stainless steel, copper, brassaluminum and so on. Some multiple plastics is also our options.

Question and answer

1Are you a trade company or manufacturer?
We are a manufacturer with more than 15 years of experience in CNC machining and sheet metal fabrication.
2Can you protective my business, will my drawing be safe after you get it?
Yes, we can sign the NDA before you send the drawing.
3Available for customized design drawings?
Yes, CAD, STEP, IGS, PDF, Solidwork, etc.
4Do you provide samples?
Yes, there is a sample charge, the sample charge can be refunded when place the order.
5How soon can I get your quotation?
Within 12 hours. 6. What's the lead time? 5-25 working days, based on order quantity.

OEM / ODM Services

Specializing in OEM/ODM machining and turning processes, particularly for components designed for leakage testing

Suzhou Changfei Precision Machinery Co., Ltd.

Changfei Precision focus on the process of machining parts and turning, especially for the parts with the function of leakage testing. Our team have more than 20 years experience for the turning and machining process. Quickly feedback is one of our development standard. We have more than 50 turing machines and about 50 employees in our factory. The machines can meet your strict customized requirements for the machining tolerance , product quality and delivery time, with the brand of Tomos, Star Citizen. We have strong machinery parts manufacturing capacity, strong inspection equipment, most of the parts were used forautomotive,with the certification of lATF 16949.

We provide a wide range of material options, the metal bars is our usual option, such as stainless steel, copper, brassaluminum and so on. Some multiple plastics is also our options. And the diameter should be from 1mm to 45mm.We have professional quality control team, which have 5 quality engineers and more than 15 inspection staff.

More than 20 years experience for turning and machining process.

Quickly feedback is one of our development standard. We have more than 50 turing machines and about 50 employees in our factory. The machines can meet your strict customized requirements for the machining tolerance , product quality and delivery time, with the brand of Tomos, Star Citizen. 

More than 20 years experience for turning and machining process.

Quickly feedback is one of our development standard. We have more than 50 turing machines and about 50 employees in our factory. The machines can meet your strict customized requirements for the machining tolerance , product quality and delivery time, with the brand of Tomos, Star Citizen. 

  • Services
    OEM | Design | Buyer Label

  • Product line
    Above 10 production line

  • Total Employees
    80 - 120 People

  • Factory
    5,000-10,000 square meters

    They accepted my request to use VHB tape for sticker,nice work,This is the mold to produce the part as my request.

    Alexander-United States

    Great prototype sample,Provide QC report and photos before shipping, nice service.

    Stanly-South Korean

    he CNC of the product is very superb and accurate, the surface is very clea.

    Alexander-Canada

    Product arrived and it was perfect according to our engineer's measurements of the product.

    Philippine-Germany