Pre – element Preparation for Swiss – type Lathe Machining
November 10, 2024

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Changfei
November 23, 2024
In CNC machining, if you want to develop and produce satisfactory products, the selection of materials is the most fundamental and also the most crucial step. There are a wide variety of materials available for CNC machining, including metallic materials, non-metallic materials and composite materials, etc. Common metallic materials include steel, aluminum alloy, copper alloy, stainless steel and so on. Non-metallic materials include engineering plastics, nylon, bakelite, epoxy resin and others. Composite materials include fiber-reinforced plastics, carbon fiber-reinforced epoxy resin, glass fiber-reinforced aluminum and so on. Different materials have different physical and mechanical properties. Correctly selecting appropriate materials is of vital importance for the performance, precision and durability of parts. In this issue, based on our own experience, we will share with you how to select materials that are both low-cost and suitable among numerous machining materials.

1:Determine the Actual Application Requirements of the Product

Firstly, we need to determine the final uses of the product and its various component parts. For example, medical equipment needs to be sterilized, lunch boxes need to be heated in a microwave oven, and bearings, gears, etc. need to be used for bearing weight and undergoing multiple rotational frictions.

2:Transform the Application Requirements of Materials into Material Properties

After determining the uses, starting from the actual application requirements of the product, conduct research on the usage of the product, analyze its various technical requirements and environmental requirements, and transform these requirements into material properties. For example, the components of medical equipment may have to withstand the extremely high heat of an autoclave; bearings, gears, etc. have requirements for the wear resistance, tensile strength and compressive strength of materials. The analysis can mainly be carried out from the following aspects:

01:Environmental Requirements

Analyze the actual usage scenarios and environments of the product. For example: What is the temperature at which the product works for a long time? What are the highest and lowest working temperatures respectively? Is it a high-temperature or low-temperature environment? Is it indoors or outdoors? Is there a requirement for ultraviolet resistance? Is it in a dry environment or a humid, corrosive environment? etc.

02:Technical Requirements

According to the technical requirements of the product, analyze the capabilities it needs to possess, which can cover a series of factors related to the application. For example: Does the product need to have the ability of conducting electricity, being insulated or being anti-static? Does it need heat dissipation, heat conduction or flame retardant properties? Does it need to come into contact with chemical solvents?

03:Physical Performance Requirements

Based on the intended use and usage environment of the product, analyze the physical properties required by the parts. For example: For parts that bear high stress or wear, factors such as strength, toughness and wear resistance are crucial; for parts that are exposed to high temperatures for a long time, good thermal stability is required.

04:Appearance and Surface Treatment Requirements

The market acceptance of a product depends to a large extent on its appearance. Different materials have different choices of color and transparency, as well as different smoothness and corresponding surface treatment methods. Therefore, the machining materials should be selected according to the aesthetic requirements of the product.

05:Machinability Considerations

The machinability of materials will affect the manufacturing process and precision of parts. For example, although stainless steel is rust-proof and corrosion-resistant, it has high hardness and is prone to wearing out cutting tools during the machining process, resulting in very high machining costs and belonging to materials that are difficult to machine. While plastics have low hardness, they are prone to softening and deformation during the heating process and have poor stability. Selection should be made according to actual needs.

3:Look for Materials that Meet the Properties

Since the actual application requirements of a product are composed of multiple aspects, there may be cases where multiple materials meet the application requirements of one product, or the optimal choices for different application requirements correspond to different materials. Eventually, we may obtain several materials that meet the property requirements. Therefore, once the properties of the required materials are clearly defined, the remaining selection step is to research and seek the materials that best meet those properties.
The selection of candidate materials starts from consulting materials performance information. Of course, it is impossible and unnecessary to investigate thousands of application materials. We can start from the major categories of materials and first decide whether metal materials, non-metal materials or composite materials are needed. Then, based on the previous analysis results and corresponding to the material properties, narrow down the selection range of candidate materials. Finally, taking into account the material cost information, select the most suitable materials for the product from multiple candidate materials.

 






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